OM CH 5 Total Quality Management – Flashcards
62 test answers
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evaluation of usefulness vs. price paid.
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Value for Price Paid
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quality of support after sale.
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Support services
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ambiance, prestige, friendly staff.
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Psychological criteria
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conformance to specifications, performance, reliability, features, durability, serviceability
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Manufacturing quality
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which is the degree to which a product characteristic meets preset standards.
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Conformance to specifications
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such as acceleration of a vehicle.
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Performance
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that the product will function as expected without failure.
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Reliability
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the extras that are included beyond the basic characteristics.
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Features
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the expected operational life of the product.
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Durability
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how readily a product can be repaired.
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Serviceability
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intangible factors, consistency,responsiveness to cusomer needs, courtesy/friendliness, timeliness/promptness, atmosphere
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Service Quality
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makes defining quality difficult.
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Intangible factors
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the degree to which the service is the same each time.
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Consistency
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needs attentive to needs and complaints.
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Responsiveness to customer needs
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of staff.
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Courtesy/friendliness
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in resolving complaints.
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Timeliness/promptness
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environmental setting.
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Atmosphere
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is less costly *maybe by a factor of 10
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Early detection
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costs necessary for achieving high quality.
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Quality control costs
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are costs of preparing and implementing a quality plan or preventing poor quality from occurring.
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Prevention costs
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are costs of testing, evaluating, and inspecting quality or of uncovering defects.
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Appraisal costs
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cost consequences of poor quality.
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Quality failure costs
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are costs of scrap, rework, and material losses or from discovering poor product quality before the product reaches the customer.
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Internal failure costs
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are costs of failure at customer site, including returns, repairs, and recalls or that is associated with quality problems that occur at the customer site.
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External failure costs
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stressed management's responsibility for quality; developed "14 points" to guide companies in quality improvement. 80% of the problems are identified in the process area. The "father of quality control."
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W. Edwards Deming
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coined the phrase "quality is free"; introduced concept of zero defects. Developed the phrase "do it right the first time", and the notion of zero defects, arguing that no amount of defect should be considered acceptable.
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Phillip B. Crosby
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Customer focus, continuous improvement, employee empowerment, use of quality tools, product design, process management, and managing supplier quality
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TQM Philosophy (focus/concepts)
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is the goal to identify and meet customer needs.
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Customer focus
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is a philosophy of never-ending improvement.
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Continuous improvement
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is the concept that employees are expect to seek out, identify, and correct quality problems.
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Employee empowerment
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is ongoing employee training in the use of quality tools.
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Quality tools
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is when products need to be designed to meet customer expectations.
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Product design
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is when quality should be built into the process; sources of quality problems should be identified and corrected. Intermittent/Repetitive.
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Process management
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is when quality concepts must extend to a company's suppliers.
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Managing supplier quality
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cycle is a diagram that describes the activities that need to be performed to incorporate continuous improvement into the operation.
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Deming Wheel (PDSA)
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managers must evaluate the current process and make plans based on any problems they find.
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Plan
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implementing the plan.
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Do
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study the data collected in the do phase.
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Study
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act on the basis of the results from the first three phases.
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Act
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stresses that quality is an organizational effort.
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Team approach
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is a team of volunteer production employees and their supervisors
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Quality circle
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is a chart that identifies potential causes of particular quality problems.
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Cause-and-effect (fishbone) diagram
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is a schematic of the sequence of steps involved in an operation or process.
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Flowchart
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is a list of common defects and the number of observed occurrences of those defects.
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Checklist
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are used to evaluate whether a process is operating within set expectations.
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Control charts
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are graphs that show how two variables are related to each other.
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Scatter diagram
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is a technique used to identify quality problems based on their degree of importance. 80/20 Rule 80% of your problems are caused by 20% of your problems.
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Pareto analysis
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is a chart that shows the frequency distribution of observed values of a variable.
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Histogram
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is a tool used to translate the preferences of the customer into specific technical requirements.
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Quality function deployment (QFD)
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we need to survey our customers to find out specifically what they want in a product.
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Customer requirements
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an evaluation of how the product compares to those of competitors.
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Competitive evaluation
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technical measures.
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Product characteristics
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the strength of the relationship between customer requirements and product characteristics.
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The relationship matrix
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shows how each product characteristic is related to the others and thus allows us to see what trade-offs we need to make.
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The trade-off matrix
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evaluate competitors'' products relative to the specific product characteristic and to set targets for our own product.
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Setting targets
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is the probability that a product, service, or part will perform as intended. No product is 100% certain to function properly. Reliability of a system is the product of component reliabilities.
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Reliability
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is a set of international quality standards and a certification demonstrating that companies have met all the standards specified.
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ISO 9000 Standards
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is a set of international standards and a certification focusing on a company's environmental responsibility.
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ISO 14000 Standards
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